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Thermocouple Input, Isolating Two-wire Transmitter - Q520

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The ActionI/Q model Q520 is a DIN rail mount, thermocouple input, dual (2) channel, two-wire transmitter. Each channel accepts a thermocouple input and provides an isolated, 4-20mA output signal, linear to the millivolt input. Cold junction compensation is provided and each channel is fully isolated (1800VDC) from input to output and channel to channel.

All ActionI/Q modules feature SnapLoc, plug-in, screw terminals for easy installation and low Mean-Time- To-Repair (MTTR). If desired, two or more modules can slide together and interlock for solid, high density mounting. This is accomplished by removing either the foot, or the adjacent unit's face plate, for right-hand side or left-hand side monting, respectively. The module to be attached will easily slide on to the side of the mounted unit.

Application

Thermocouple input, two-wire transmitters are used to convert a specific temperature range into a regulated 4-20mA signal. Two-wire transmitters are primarily used in remote locations near the sensor since they reduce the probability of signal errors and save wiring costs by utilizing the two power wires to send the 4-20mA signal. The current signal is usually monitored by a control system or data recorder.

Typically, thermocouples are used to measure high temperatures such as in an oven or furnace. Thermocouple wires can be run a short distance to a panel, or farther with the use of shielded wire, without errors caused by noise or lead resistance in the wires. These sensor wires are usually terminated at the two-wire transmitter and converted into a 4-20mA signal which is highly immune to noise and not affected by lead resistance, both of which can cause significant errors (1mV @ 25°C) in voltage signals transmitted over long distances.

Operation

The ActionI/Q model Q520 operates as a two-wire transmitter; each channel derives its power from a (12-35VDC) source connected in series with the 4-20mA output loop. Typically a 24VDC source is used for power, allowing 12VDC (600W @ 20mA) for other devices connected in series, in the current loop. The outputs of the Q520 are isolated from the inputs and protected from reverse polarity. Zero and span pots are provided for each channel.

Q520

FEATURES:

  • Multi-Channel Design Provides Two (2) Twowire Transmitters in 1 Package

  • High Density DIN Rail Mounting

  • Output Linear to T/C Millivolt Input

  • Standard Input Ranges for the Most Popular Applications

  • Output Loop Powered from 12 to 35VDC

  • Three Year Warranty

The Q520 provides a dual (2) channel, thermocouple to current, isolating, two-wire transmitter in one package. Standard input temperature ranges (see Table 1) are calibrated to rated accuracy. One range per module; two channels per module.

Note: The voltage source (Vs) connnected to the output must be sufficient to accommodate all other device loads (RL) in the current loop. Vs>12V+0.02xRL

Calibration
  1. Connect the input to a calibrated thermocouple simulator or millivolt source ( thermocouple wire corresponding to the input range may be required; check your calibrator's capabilities). Connect the output in series to a voltage source capable of supplying at least 20mA and a milliamp current meter.
  2. Set the calibrator to the specified minimum temperature or equivalent millivolt value and adjust the zero potentiometer for 4mA output.
  3. Set the calibrator to the specified maximum temperature or equivalent millivolt value and adjust the span potentiometer for 20mA output.
  4. Repeat steps 2 and 3, as necessary, to validate calibration. Output is linear to mV, not temperature.

 

Q520 Table 1

Input     

  • Types: Accepts two J, K or T Type thermocouples 
  • Ranges: see Table 1

Burnout Detection   

  • Upscale standard;
  • Downscale, option B

Cold-Junction Compensation Error   

1°C typical, 0 to 80°C ambient; 3°C typical, -40 to 0°C ambient


Output Range   

4-20mA

 

Supply Voltage Range   

12 to 35VDC, each channel

 

Output Accuracy   

< 0.1% of full-scale input (mV) typical, < 0.2% maximum @23°C including linearity, repeatability and hysteresis (not including CJC error)

 

Adjustability     

Front accessed 10 turn, + 5% of span for zero and span

 

Stability   

< 0.025%/°C of full-scale maximum for full-scale and zero

ESD Susceptibility   

Capable of meeting IEC 801-2 level 2 (4kV)
Isolation   

1800VDC or peak AC between input and output and to channel

Response Time     

100mSec typical (10 to 90%)

Temperature 

  • Operating: -40 to 80°C (-40 to 176°F) 
  • Storage: -40 to 80°C (-40 to 176°F)

Humidity (non-condensing)      
Operating: 15 to 90% (@45°C)

Wire Terminal     

Socketed screw terminals for 12-22 AWG

Weight   

0.34 lbs

Agency Approvals   

  • CSA certified per standard C22.2 (File No. LR42272).
  • UL recognized per standard UL508 (File No. E99775).
  • CE conformance per EMC directive 89/336/EEC and low voltage 73/23/EEC (Input <75VDC).
Ordering Information
1. Specify: (model number)   Q520
2. Option: B (down scale burnout detection), upscale standard
3. Input Range: (see Table 1)
4. Accessories: (see Accessories)
Accessories
     
All ActionI/Q modules mount on standard TS32 (model MD02) or TS35 (model MD03) DIN rail. In addition the following accessories are available:
  MD02   TS32 DIN rail
  MD03   TS35 x 7.5 DIN rail
  G905   24VDC Power Supply (500mA)
  H902   24VDC Power Supply (200mA)
  H910   24VDC Power Supply (1 Amp)
  H915   24VDC Power Supply (2.3 A)

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